Tag Archives: tail pulley

China Custom Belt Conveyor Drive Head Bend Take up Snub CZPT Tail Ceramic Rubber Coated CZPT Herringbone Chevron Grooved Lagging Crowned Motorized Drum Pulley for Mining with high quality

Product Description

Product Description

 

A conveyor will always consist of at least 2 pulleys, head pulley and tail pulley, with additional pulleys used depending on the configuration. Standard-duty pulleys are usually adequate for simple applications, but mine-duty and engineered pulleys are also available where heavy-duty pulleys are required.

Different kinds of conveyor pulleys
KONWEYOUR sells conveyor pulleys in all the following sub-categories: 

Head pulleys

The head pulley is located at the discharge point of the conveyor. It usually drives the conveyor and often has a larger diameter than other pulleys. For better traction, the head pulley is usually lagged (with either rubber or ceramic lagging material).

Tail and CHINAMFG pulleys

The tail pulley is located at the loading end of the belt. It comes with either a flat face or a slatted profile (wing pulley), which cleans the belt by allowing material to fall between the support members.

Snub pulleys

A snub pulley improves the traction of the drive pulley, by increasing its belt wrap angle.

Drive pulleys

Drive pulleys, which can also be the head pulley, are driven by a motor and power transmission unit to propel the belt and material to the discharge.

Bend pulleys

A bend pulley is used for changing the direction of the belt.

Take-up pulley

A take-up pulley is used to provide the belt with the proper amount of tension. Its position is adjustable.
 

Product Parameters

 

Type Belt width(mm) Standard Diameter(mm) Length(mm)
Drive Pulley           500 500

Length of the pulley depends on the belt width of the conveyor 

650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400
Bend Pully           500 250~500
650 250~630
800 250~1000
1000 250~1600
1200 250~1600
1400 315~1600
1600 400~1600
1800 400~1600
2000 500~1600
2200 630~1600
2400 800~1600

Packaging & Shipping

 

Detailed Photos

 

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Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pulley

What types of materials are commonly used for V pulley components?

Various materials are used for different components of V pulleys to provide the necessary strength, durability, and performance characteristics. Here are some commonly used materials for V pulley components:

1. Pulley Body:

The main body or rim of a V pulley is often made of materials such as:

  • Cast Iron: Cast iron is a popular choice for its high strength, durability, and resistance to wear. It can handle heavy loads and is commonly used in industrial applications.
  • Steel: Steel is another common material for V pulleys due to its strength and ability to withstand high loads. It is often used in heavy-duty applications that require excellent durability.
  • Aluminum: Aluminum pulleys are lightweight and offer good corrosion resistance. They are commonly used in applications where weight reduction is desired, such as in automotive and aerospace industries.
  • Plastic: Certain types of durable plastics, such as nylon or polypropylene, may be used for pulleys in applications where weight reduction, corrosion resistance, or noise reduction is important.

2. Hub:

The hub of a V pulley, which connects the pulley to the shaft, is typically made of materials like:

  • Steel: Steel hubs provide high strength and durability, making them suitable for heavy-duty applications.
  • Aluminum: Aluminum hubs are lightweight and offer good corrosion resistance. They are commonly used in applications where weight reduction is desired.
  • Cast Iron: Cast iron hubs are known for their strength and durability, providing a secure connection between the pulley and the shaft.

3. Coatings and Finishes:

In addition to the base materials, V pulleys can be coated or finished with protective layers to enhance their performance and longevity. Some common coatings and finishes include:

  • Zinc Plating: Zinc plating provides corrosion resistance, protecting the pulley from environmental factors.
  • Powder Coating: Powder coating offers a durable and aesthetically pleasing finish while providing corrosion protection.
  • Black Oxide: Black oxide coating improves the pulley’s surface hardness and provides some corrosion resistance.
  • Anodizing: Anodizing is commonly used on aluminum pulleys to enhance their corrosion resistance and improve surface durability.

The selection of materials for V pulley components depends on factors such as the application requirements, load capacity, environmental conditions, and desired performance characteristics. Manufacturers consider these factors to ensure that the chosen materials meet the specific needs of the application and provide reliable and efficient power transmission.

pulley

Can V pulleys be part of fitness equipment like treadmills and stationary bikes?

Yes, V pulleys can be part of fitness equipment like treadmills and stationary bikes, playing a crucial role in their operation. Here’s a detailed explanation:

1. Belt Driven Systems:

Treadmills and stationary bikes often use belt-driven systems to transfer power from the motor or user’s pedaling motion to the moving components of the equipment. V pulleys are an integral part of these systems as they provide the necessary power transmission and control.

2. Motor Drive:

In motorized treadmills and stationary bikes, the V pulley is connected to the motor shaft, which drives the belt. The motor provides the rotational power needed to move the belt, allowing the user to walk, jog, or run on the treadmill or pedal the stationary bike. The size and design of the V pulley influence the speed and torque delivered to the belt and, consequently, the user’s movement.

3. Tension and Belt Alignment:

Proper tensioning and alignment of the belt are crucial for smooth and efficient power transfer in fitness equipment. V pulleys are often accompanied by tensioners and idler pulleys that help maintain the correct tension in the belt and ensure proper belt alignment. This ensures optimal performance and prevents belt slippage or premature wear.

4. Speed Control:

V pulleys allow for speed control in treadmills and stationary bikes. By using pulleys of different sizes, the speed ratio between the motor or user’s pedaling motion and the belt can be adjusted. This enables users to select their desired workout intensity by adjusting the speed at which the belt moves or the resistance level on stationary bikes.

5. Quiet Operation:

The design of V pulleys, combined with the flexibility and smooth engagement of V-belts, contributes to the quiet operation of fitness equipment. The pulley and belt system minimizes noise generation, providing a more enjoyable and peaceful workout experience for users.

6. Durability and Maintenance:

V pulleys used in fitness equipment are designed to withstand the demanding conditions of regular use. They are often made of durable materials such as steel or aluminum to ensure longevity. Regular maintenance, including periodic inspection, lubrication, and occasional belt replacement, is necessary to maintain the efficiency and reliability of the V pulley system in fitness equipment.

Overall, V pulleys are an essential component of fitness equipment like treadmills and stationary bikes, facilitating efficient power transmission, speed control, and user movement. Their design features, combined with properly tensioned belts, contribute to the overall performance, durability, and quiet operation of fitness equipment, supporting users in achieving their fitness goals.

pulley

What are the primary components and design features of a V pulley?

A V pulley, also known as a V-belt pulley or sheave, consists of several primary components and design features that enable its functionality. Here’s an explanation of the primary components and design features of a V pulley:

1. Body:

The body of a V pulley is the main structural component. It is typically made of metal, such as cast iron or steel, to provide strength and durability. The body is designed to support the V-belt and transmit power from the driving source to the driven component. It may have a solid construction or be split into two halves for easy installation or replacement.

2. Groove:

The groove is a key design feature of a V pulley. It is a V-shaped channel or groove that runs along the outer circumference of the pulley. The groove is specifically designed to accommodate the V-belt with a corresponding trapezoidal cross-section. The V shape of the groove enhances the grip between the pulley and the belt, ensuring efficient power transmission and reducing the risk of slippage.

3. Diameter:

The diameter of a V pulley refers to the distance across its outer circumference. It plays a crucial role in determining the speed ratio and torque transmission of the power transmission system. By changing the diameter of the pulley, different speed ratios can be achieved between the driving source and the driven component. Larger pulley diameters generally result in higher belt speeds and lower torque, while smaller diameters lead to slower belt speeds and higher torque.

4. Number of Grooves:

V pulleys can have a single groove or multiple grooves, depending on the specific application. The number of grooves corresponds to the number of V-belts used in the power transmission system. Multiple grooves allow for the simultaneous power transmission to multiple driven components, such as in systems with multiple accessories or pulleys in automotive engines.

5. Tapered or Straight Design:

V pulleys can have a tapered or straight design, depending on the requirements of the application. Tapered pulleys are wider at one end and narrower at the other, allowing for easier belt installation and improved belt tracking. Straight pulleys have a consistent width along their entire circumference and are commonly used in applications where belt tracking is not a significant concern.

6. Surface Finish:

The surface finish of a V pulley is important for optimizing the performance and lifespan of the V-belt. The pulley’s surface should be smooth and free from any roughness or irregularities that could cause excessive belt wear or damage. Proper surface finish ensures proper belt contact, reduces friction, and enhances the overall efficiency of the power transmission system.

7. Mounting Mechanism:

V pulleys are mounted on shafts or bearings using various mounting mechanisms, such as set screws, bolts, or keyways. The mounting mechanism ensures secure and reliable attachment of the pulley to the rotating shaft, allowing for the transmission of rotational motion and torque.

By considering these primary components and design features, engineers can select and design V pulleys that are suitable for specific applications, ensuring efficient power transmission and reliable operation in mechanical systems.

China Custom Belt Conveyor Drive Head Bend Take up Snub CZPT Tail Ceramic Rubber Coated CZPT Herringbone Chevron Grooved Lagging Crowned Motorized Drum Pulley for Mining   with high quality China Custom Belt Conveyor Drive Head Bend Take up Snub CZPT Tail Ceramic Rubber Coated CZPT Herringbone Chevron Grooved Lagging Crowned Motorized Drum Pulley for Mining   with high quality
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